Can you make inserts without a 3D file?
Yes. A drawing, dimension sheet, case inner size, and photos are often enough for a first quotation.
Capabilities
- EVA, PE, PU, EPE, and conductive foam options
- CNC cutting, die cutting, lamination, routing, and adhesive backing
- Single-cavity, multi-cavity, layered, and removable plug designs
- Useful for cases, tool kits, electronics, instruments, samples, and retail packs
What we customize
We can adjust foam thickness, density, color, cavity depth, finger cutouts, layered structure, logo direction, adhesive backing, and packaging layout. A custom foam insert may need to protect one heavy part, organize many small tools, or present a product cleanly when the case is opened.
Best applications
Custom foam inserts are used for protective cases, flight cases, medical instruments, electronic devices, test equipment, sales sample kits, camera gear, drone kits, gun cases where legally applicable, repair tools, and export packaging that needs a cleaner fit than loose foam blocks.
Information needed for a quote
Send the product dimensions, case inner size, quantity, target foam material if known, product weight, required color, and a photo or sketch of the preferred layout. If you are not sure about material, describe whether the priority is shock absorption, appearance, stiffness, anti-static protection, or cost.